ALUYONIX Precision Die Casting
ZERO-DEFECT QUALITY CULTURE

Quality Management & Advanced Metrology

At ALUYONIX, quality is not inspected in at the end—it is designed into the die architecture, process-monitored in real time, and verified through world-class metrology instruments.

Certified

IATF 16949:2016

Automotive Quality Management System

Audited & Verified [TODO: Certificate No.]
Certified

ISO 9001:2015

Quality Management Systems

Audited & Verified [TODO: Certificate No.]
Certified

ISO 14001:2015

Environmental Management Systems

Audited & Verified [TODO: Certificate No.]
Compliant

ISO 45001:2018

Occupational Health & Safety

Audited & Verified [TODO: Certificate No.]
AUTOMOTIVE APQP PROTOCOLS

Rigorous PPAP Level 1 to 5 Documentation

Our automotive new product introduction (NPI) teams execute comprehensive Advanced Product Quality Planning (APQP) across all serial projects.

Phase 01

DFM & Moldflow Simulation

Full filling and thermal solidification modeling to de-risk die gating before steel machining.

Documented Protocol
Phase 02

DFMEA & Process FMEA

Failure Mode & Effects Analysis establishing RPN ratings and critical control characteristics (KPCs).

Documented Protocol
Phase 03

Control Plan & MSA Gage R&R

Measurement System Analysis ensuring inspection repeatability and reproducibility < 10%.

Documented Protocol
Phase 04

Initial Sample Inspection (ISIR)

100% CMM bubble drawing dimensional report covering all 2D and 3D geometric dimensions.

Documented Protocol
Phase 05

PPAP Sign-Off & Serial Run

PSW submission with Cpk > 1.67 process capability demonstration on critical dimensions.

Documented Protocol
INSPECTION INFRASTRUCTURE

World-Class Metrology Laboratory

In-house climate-controlled testing lab eliminating dependence on third-party verification.

Zeiss 3D Coordinate Measuring Machine (CMM)

Volumetric accuracy 0.9 µm + L/350. Climate-controlled room (20°C ± 0.5°C). Automated multi-point scanning probe head.

Verifies true positional tolerances, concentricity, flatness, and complex 3D contoured surface deviations against CAD solids.

Calibrated per ISO 17025 Standard

Real-Time Industrial Digital Radiography (X-Ray)

Micro-focus 160 kV X-ray inspection cabinet. Automated rotational inspection with image intensification.

Detects internal shrinkage voids, gas porosity, and inclusions graded according to ASTM E505 reference radiographs prior to machining.

Calibrated per ISO 17025 Standard

Optical Emission Spectrometer (OES)

Direct-reading spark emission spectrometer calibrated for 24 metallic elements in Aluminium, Zinc, and Magnesium matrixes.

Verifies elemental chemical purity for every furnace charge before metal is tapped into casting holding furnaces.

Calibrated per ISO 17025 Standard

Differential Pressure & Helium Leak Testers

Automated pressure decay and high-sensitivity helium mass spectrometer sniffer chambers.

Guarantees 100% leak-tight integrity for EV cooling jackets, fuel passages, and pneumatic valve bodies down to 10⁻⁵ mbar·L/s.

Calibrated per ISO 17025 Standard

Mechanical Tensile & Hardness Testing

100 kN universal tensile test frame with electronic extensometer, plus automated Brinell and Rockwell hardness testers.

Confirms ultimate tensile strength (UTS), 0.2% yield strength, and elongation percentage on integral cast test bars after T6 heat treatment.

Calibrated per ISO 17025 Standard

Surface Roughness & Contour Profilometers

High-precision diamond stylus surface profilometer measuring Ra, Rz, and Rmax down to 0.01 µm.

Ensures mating sealing surfaces and bearing registers conform to strict micro-finish specifications.

Calibrated per ISO 17025 Standard

Require PPAP Sample Submissions or Quality Audit?

Contact our Director of Quality for audit scheduling, quality manual requests, or PPAP sample timelines.

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