GLOBAL OEM APPLICATION EXPERTISE

Specialized Die Castings for Demanding Industries

Each industrial sector presents unique regulatory, thermal, and mechanical hurdles. We tailor our metallurgy, tooling gate design, and quality inspection to meet your sector-specific OEM standards.

Automotive & Electric Vehicles (EV)

Lightweighting, battery containment, and structural crash resilience.

Supplying global Tier-1 and OEM automotive brands with safety-critical structural castings, EV motor housings with integrated spiral cooling channels, battery tray side-members, inverter covers, suspension knuckles, and transmission oil pans.

Key Compliance & Standards:

  • IATF 16949:2016 Certified
  • PPAP Level 3 documentation standard
  • < 45 PPM serial quality threshold
  • Zero-porosity leak-tested assemblies

Representative Serial Castings:

  • EV Motor Stator Enclosures
  • Battery Pack Side Extrusions / Castings
  • Suspension Steering Knuckles (LPDC)
  • Dual-Clutch Transmission Covers

Telecommunications & 5G Infrastructure

High-density thermal dissipation and RF electromagnetic shielding.

Modern 5G Massive MIMO base stations generate extreme localized heat. We cast high-purity aluminium antenna chassis with up to 150+ ultra-thin cooling fins (down to 1.1 mm tip thickness) with zero cold-shut flow knit lines.

Key Compliance & Standards:

  • High thermal conductivity alloys (ADC12 / AlSi10Mg)
  • Trivalent passivation for 1000-hr salt spray
  • Precision gasket grooves for IP67/IP68 weather sealing
  • Die-level thermal oil regulation

Representative Serial Castings:

  • Massive MIMO Active Antenna Chassis
  • Remote Radio Unit (RRU) Heatsinks
  • Waveguide Cavity Filter Castings
  • Tower-Mount Optical Interface Housings

Electrical & Power Distribution

Flame-proof, explosion-proof, and high dielectric strength enclosures.

Heavy-duty aluminium and copper alloy castings designed to contain electrical arc blast forces up to 30 bar. Certified for hazardous oil & gas, underground mining, and renewable solar/wind substation applications.

Key Compliance & Standards:

  • ATEX / IECEx compliant casting geometry
  • Cast-in copper busbar inserts and grounding points
  • Polyurethane gasket integration
  • Vacuum resin impregnation for hermetic seal

Representative Serial Castings:

  • Explosion-Proof Switchgear Housings
  • High-Voltage Transformer Bushing Covers
  • Solar Central Inverter Enclosures
  • Heavy Busbar Clamps & Ground Connectors

Industrial Machinery & Fluid Power

Pressure-tight hydraulic valve blocks and wear-resistant pump bodies.

Castings subjected to severe hydraulic cycling, fluid erosion, and high internal pressure. Produced via LPDC and high-pressure HPDC with vacuum sealing to guarantee zero hydraulic oil seepage.

Key Compliance & Standards:

  • Hydrostatic burst testing up to 250 bar
  • Sub-micron CNC spool bore honing
  • Resin vacuum impregnation (MIL-I-17563C)
  • Fine-grain microstructure LM25 / A380

Representative Serial Castings:

  • Hydraulic Directional Valve Manifolds
  • Air Compressor Crankcases & Cylinders
  • High-Flow Centrifugal Pump Volutes
  • Pneumatic Rotary Actuator Bodies

Consumer Hardware & Power Tools

Lightweight ergonomic enclosures with premium aesthetic tactile finish.

High-speed automated hot-chamber zinc and cold-chamber aluminium castings for professional power tools, lawn care equipment, and architectural hardware requiring mirror-grade cosmetic plating or soft-touch coating.

Key Compliance & Standards:

  • High-impact drop test durability
  • Zinc Zamak 3 for micro-gears with zero backlash
  • Class-A cosmetic finish ready for electroplating
  • High-volume production up to 500,000 pcs/year

Representative Serial Castings:

  • Pneumatic Impact Wrench Gear Housings
  • Brushless Drill Angle Heads
  • Architectural Heavy Lock Cylinders & Escutcheons
  • High-End Coffee Machine Boiler Castings

Developing a New Industrial Application?

Our application engineers will review your operating loads, environmental conditions, and serial volume targets.

Connect with Sector Specialist